论文中文题名: | 电解铜箔的后处理粗化形貌调控 及性能研究 |
姓名: | |
学号: | 20211225044 |
保密级别: | 保密(1年后开放) |
论文语种: | chi |
学科代码: | 085600 |
学科名称: | 工学 - 材料与化工 |
学生类型: | 硕士 |
学位级别: | 工程硕士 |
学位年度: | 2023 |
培养单位: | 西安科技大学 |
院系: | |
专业: | |
研究方向: | 电解铜箔 |
第一导师姓名: | |
第一导师单位: | |
论文提交日期: | 2023-06-16 |
论文答辩日期: | 2023-06-03 |
论文外文题名: | Study on post-treatment roughening morphology control and performance of electrolytic copper foil |
论文中文关键词: | |
论文外文关键词: | Electrolytic copper foil ; Post-processing ; Additive ; Microscopic morphology ; Peel resistance |
论文中文摘要: |
电解铜箔被称为电子产品信号与电力传输、沟通的“神经网络”。随着电子信息技术的高速发展,高端且精细的电子产品日益增多,这对PCB层压板用电路板铜箔提出了更高的要求,即要求铜箔兼有低粗糙度和高抗剥离强度。针对该问题,本文探究单一及复合添加剂对电解铜箔后处理微观形貌和性能的影响,分析添加剂的作用机理。随后,开展实验室优化添加剂体系的应用验证,以期获得低粗糙度和高抗剥离强度的电路板铜箔,并分析其失效机理,主要研究结论如下: (1)考察了添加剂钨酸钠、钼酸钠、硫酸钛和聚乙二醇对铜箔后处理粗化的组织和性能影响,发现添加剂通过影响后处理铜箔表面生长而改变表面形态,实现了铜箔后处理粗糙度的调控。其中,当钨酸钠为0.05 g/L时,铜箔后处理粗糙度仅Rz=2.14 μm,相较于未加添加剂制备铜箔降低4.46%;当钼酸钠为0.5 g/L时,抗剥离强度P/S=0.658 N/mm,提升达146%;添加硫酸钛有助于提升晶粒细化程度和表面平整度,提升了铜箔的抗剥离强度,降低铜箔粗糙度;聚乙二醇则促进了晶粒的细化,提高了铜箔后处理粗糙度,进而改善了铜箔后处理的抗剥离强度。 (2)探究了电沉积过程中添加剂对铜箔后处理的作用机理。钨酸钠中弱酸性的钨酸根可以与Cu离子络合成金属络合物,起到促进铜形核和抑制铜沉积的双重作用;钼酸钠和硫酸钛促进了铜离子沉积和生长,并抑制铜离子在(200)晶面的沉积;而聚乙二醇则促进铜形核并抑制了沉积,起到了促进(111)晶面的沉积作用。 (3)相较于单组元添加剂,钨酸钠体系的二元复合添加剂的作用效果更显著。其中,钨酸钠-钼酸钠体系的复合获得了抗剥离强度为0.693 N/mm,粗糙度为2.067 μm的高性能后处理粗化铜箔,较无添加剂体系性能分别改善为:抗剥离强度提升31.25%,粗糙度降低3.41%。源于复合添加剂促进了铜箔表面铜谷处的铜离子沉积,细化了晶粒,并促进了(220)晶面的沉积。 (4)通过生产验证,探究了添加剂在企业生产中对铜箔后处理组织形貌的影响,发现钨酸钠的加入和电流密度的升高改善了铜箔表面晶粒分布的均匀性,较未加添加剂的样品的铜箔粗糙度降低26.41%,且电流密度的升高进一步降低了铜箔的粗糙度5.18%。其次,当钨酸钠和钼酸钠复合后铜箔表面晶粒更致密,粗糙度进一步降低17.32%。 (5)探讨了添加剂在企业生产中对铜箔后处理抗剥落性能的影响,发现钨酸钠的加入和电流密度的升高有助于改善铜箔抗剥离强度,较未加添加剂的样品的铜箔抗剥离强度提升约10.11%,且电流密度的升高进一步提高了铜箔抗剥离强度1.13%。其次,当钨酸钠和钼酸钠复合后铜箔的抗剥离强度进一步提升3.79%,并揭示出铜箔抗剥强度不足的主要原因在于铜箔表面的晶粒脱离。 |
论文外文摘要: |
Electrolytic copper foil is known as the ' neural network ' of electronic product signal and power transmission and communication. With the rapid development of electronic information technology, high-end and fine electronic products are increasing, which puts forward higher requirements for copper foil of PCB laminates, that is, copper foil is required to have both low roughness and high peel strength. In view of this problem, this paper explores the effects of single and composite additives on the microstructure and properties of electrolytic copper foil after treatment, and analyzes the mechanism of additives. Subsequently, the application verification of the optimized additive system in the laboratory was carried out in order to obtain low roughness and high peel strength circuit board copper foil, and the failure mechanism was analyzed. The main research conclusions are as follows: (1) The effects of additives sodium tungstate, sodium molybdate, titanium sulfate and PEG on the organization and properties of post-treatment roughness of copper foil were investigated, and it was found that the additives changed the surface morphology by affecting the surface growth of post-treatment copper foil, and achieved the regulation of post-treatment roughness of copper foil. Among them, when the sodium tungstate was 0.05 g/L, the post-treatment roughness of copper foil was only Rz=2.14 μm, which was 4.46% lower than that of copper foil prepared without additives; when the sodium molybdate was 0.5 g/L, the peel strength P/S=0.658 N/mm was improved by 146%; the addition of titanium sulfate helped to improve the degree of grain refinement and surface flatness, which enhanced the peel strength of copper foil The addition of titanium sulfate helped to improve the grain refinement and surface flatness, which improved the peel strength of copper foil and reduced the roughness of copper foil; PEG promoted the grain refinement and improved the roughness of copper foil post-treatment, which in turn improved the peel strength of copper foil post-treatment. (2) The mechanism of the effect of additives on the post-treatment of copper foil during electrodeposition was investigated. The weakly acidic tungstate in sodium tungstate could complex with Cu ions to form metal complexes, which played a dual role of promoting copper nucleation and inhibiting copper deposition; sodium molybdate and titanium sulfate promoted copper ion deposition and growth, and inhibited copper ion deposition on the (200) crystal plane; while PEG promoted copper nucleation and inhibited deposition, and played a role of promoting deposition on the (111) crystal plane. (3) The effect of the binary additive package of the sodium tungstate system was more significant compared to the single component additive. Among them, the sodium tungstate-sodium molybdate system obtained a high-performance post-treatment roughened copper foil with peel strength of 0.693 N/mm and roughness of 2.067 μm, which improved the performance of the additive-free system by 31.25% in peel strength and 3.41% in roughness, respectively. It originated from the fact that the additive package promoted the deposition of copper ions at the copper valleys on the copper foil surface, refined the grain size and promoted the deposition of (220) crystal surfaces. (4) Through production verification, the influence of additives on the post-treatment organization and morphology of copper foil in corporate production was investigated. It was found that the addition of sodium tungstate and the increase of current density improved the uniformity of grain distribution on the surface of copper foil and reduced the roughness of copper foil by 26.41% compared with the sample without additives, and the increase of current density further reduced the roughness of copper foil by 5.18%. Secondly, when sodium tungstate and sodium molybdate were compounded the surface grains of copper foil were more dense and the roughness was further reduced by 17.32%. (5) The effect of additives on the peel resistance of copper foil post-treatment in corporate production was investigated. It was found that the addition of sodium tungstate and the increase of current density helped improve the peel strength of copper foil by about 10.11% compared to the samples without additives, and the increase of current density further improved the peel strength of copper foil by 1.13%. Secondly, the peel strength of copper foil was further improved by 3.79% when sodium tungstate and sodium molybdate were compounded and revealed that the main reason for the lack of peel strength of copper foil was the grain detachment on the surface of copper foil. |
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中图分类号: | TG146.11 |
开放日期: | 2024-06-19 |