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论文中文题名:

 提升装置松绳保护电控系统的研究    

姓名:

 杨政响    

学号:

 201203072    

学生类型:

 硕士    

学位年度:

 2015    

院系:

 机械工程学院    

专业:

 机械电子工程    

第一导师姓名:

 任中全    

论文外文题名:

 Research on lifting device loose rope protection of electric control system    

论文中文关键词:

 松绳保护 ; 电控系统 ; 传感器 ; PLC ; 模拟仿真 ; 实验    

论文外文关键词:

 Loose Rope Protection ; Electronic Control System ; Sensors ; PLC ; Simulation ; Experiment    

论文中文摘要:
随着社会发展水平的提高,能源在人们的日常生产生活中发挥着极其重要的作用,煤炭资源在我国储量极为丰富,遍布在我国的各个角落,作为矿井“咽喉”的提升系统,是运输工作人员和设备物资的枢纽,在矿山企业日常的生产生活中起着尤为重要的作用。为了确保提升系统安全可靠的运行,近年来,提升装置电控系统的研究受到社会各界的广泛关注,各大研究机构和高校也对提升装置控制系统各个电控环节进行大量的研究。 近几十年来,在我国大多数的矿井生产事故中,因提升钢丝绳松绳而引起的人员伤亡事故和重大设备损坏事故占有相当大的比例,给矿山生产企业带来重大的经济和人员损失。传统的提升系统松绳保护装置大多是利用行程开关来检测故障,此类松绳保护装置灵敏度低、故障较多。因此,提高松绳保护装置的安全性能成为近年来谈论和研究的重要话题。 本文针对我国提升装置的松绳保护系统的现状,利用可编程控制器(PLC)和传感器技术,研究并设计了一套可靠性高、控制性能良好的提升装置松绳保护电控系统。本文研究的主要内容为:首先,建立了提升装置松绳保护系统的力学模型,全程分析提升装置在提升的过程中钢丝绳所受的拉力,找出提升系统松绳时的最小拉力值,为力电传感器的设计提供理论依据;其次,分别对提升装置松绳保护电控系统的硬件和软件进行设计。在硬件方面,主要研究的是以PLC控制为核心的松绳保护电控系统,以传感器所测得力值作为基本控制量,设计所用力电传感器,并对其工作原理进行分析,并运用Autodesk Inventor 、ANSYS Workbench、Lab VIEW和MATLAB软件对传感器的相关部件进行应力分析和模拟仿真,对所使用的PLC选型以及对提升系统外围硬件部分设计。在控制系统的软件方面,PC机软件选用MCGS嵌入版组态软件,绘制提升装置松绳保护电控系统的组态运行画面;根据此电控系统的控制逻辑的要求,设计该松绳保护电控系统的控制原理图、PLC端口连接图,同时运用PLC编程软件STEP7编写该电控系统的PLC控制程序并用S7-200仿真软件Simulation对此程序进行模拟仿真和调试;最后,搭建实验平台,通过实验室模拟实验来检测本电控系统各项功能的实现情况。实验结果与理论实际相符,表明该松绳保护电控系统的可行性。 实验结果表明,该系统的软件和硬件满足此电控系统的要求,松绳保护系统的稳定性和可靠性得到大大的提升,同时也提高了系统的灵敏度和安全系数,具有良好的工业前景。
论文外文摘要:
With the improvement of the level of social development, energy production plays a very important role in the daily reality of life. Coal resources are abundant throughout our country. As the "throat" of the lifting system, the transportation of personnel and equipment supplies, plays a very important role in the daily mine production and life. To ensure the lift system’s safety, in recent years, the study of electrical control system of lifting device extensive attention, major research institutes and universities also make a lot of research. In recent decades, most of the mines in our country, broken rope accidents caused frequently, give nine production enterprise to bring significant economic and personnel losses. The traditional loose rope protection device of hoisting system mostly use the traval switch to detect faults, is low sensitivity. Therefore, to improve the safety performance of the loose rope protection device of hoisting system is becoming an important topic. In order to enhance the status quo of the loose rope protection device of hoisting system, using the programmable logic controller (PLC) and sensor technology, research and design a higher reliability, better control performance of the lifting device loose rope protection electric control system. The main contents of this paper are as follows: First, establish a mechanical model of the lifting device loose rope protection electric control system, full analysis of the hoist rope in the process of upgrading suffered tension, find out the minimum tensile to improve the system, provide a theoretical basis for the electrical sensors design; second, respectively to improve the protection of electrical control system design. On the hardware, the main research is the PLC control, use the value measured by the sensor as a basic control amount effective to design the electrical force sensor, analyze the working principle and the use of Autodesk Inventor, ANSYS Workbench, Lab VIEW and MATLAB software to simulate the related components of the sensor, PLC selection is used to enhance the system and the peripheral part of the design of the hardware. In the control system software, PC software select MCGS embedded version of configuration software, draw a picture of the lifting device loose rope protection electric control system; according to the control logic of the electronic control system, design the electrical control systems, PLC port connection diagram, and use the PLC programming software STEP7 prepare the electronic control system with PLC control program and S7-200 program simulate and debugging; Finally, set up the experimental platform, through laboratory simulation experiments to detect the achievement of the various functions of the electronic control system. Experimental results consistent with theoretical results, show the feasibility of the electronic control system. Experimental results show that the system's software and hardware meet the needs of the electronic control system, the stability and reliability of the protection system be greatly improved, and also to increase the sensitivity and the safety factor of this system, has good industrial prospects.
中图分类号:

 TD534    

开放日期:

 2015-06-23    

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