题名: | LiMgPO4基低介陶瓷的工艺优化和微波介电性能研究 |
作者: | |
学号: | 20211225047 |
保密级别: | 保密(4年后开放) |
语种: | chi |
学科代码: | 085600 |
学科: | 工学 - 材料与化工 |
学生类型: | 硕士 |
学位: | 工程硕士 |
学位年度: | 2023 |
学校: | 西安科技大学 |
院系: | |
专业: | |
研究方向: | 功能材料 |
导师姓名: | |
导师单位: | |
提交日期: | 2023-06-19 |
答辩日期: | 2023-06-03 |
外文题名: | Optimization of process and microwave dielectric properties investigation of low dielectric ceramic LiMgPO4 |
关键词: | |
外文关键词: | Microwave dielectric ceramics ; LiMgPO4 ; ; Cold Sintering Process ; Key words: The first-principle calculation |
摘要: |
新型微波通讯技术和毫米波元件的迅速发展对低介微波介质陶瓷性能提出了更高的要求,LiMgPO4陶瓷在微波频段具有低介电常数εr以及高的品质因数Q,是制作微波器件的一种优秀候选材料,但其谐振频率温度系数τf为一较大负值,影响器件工作的温度稳定性,而且其较高的烧结温度也限制了该材料在低温共烧陶瓷(LTCC)技术中的应用。因此,调节陶瓷的τf值以及开发新工艺,实现LiMgPO4陶瓷的低温制备,对实现能源节约以及拓展微波介质陶瓷低温烧结工艺具有重要的意义和应用价值。 本文研究了不同原料活性对制备LiMgPO4陶瓷的影响,在此基础上采用Cu2+和V5+分别对LiMgPO4的Mg位与P位进行取代掺杂,确定最佳的取代组分。通过将Ba3(VO4)2与最佳离子取代组分相复合的方式,调节谐振频率温度系数近零,同时降低陶瓷的烧结温度;采用冷烧结工艺制备LiMgPO4陶瓷,系统研究了不同单轴压力、烧结温度以及保温时间对陶瓷结构和性能的影响,确定最佳的冷烧结工艺参数,基于此,将聚四氟乙烯(PTFE)与LiMgPO4陶瓷进行复合共烧,进一步优化陶瓷的结构和性能。上述研究获得以下主要结论: 研究不同原料活性对LiMgPO4陶瓷的影响,发现采用碱式碳酸镁为原料能够有效降低陶瓷的烧结温度,并且在950°C烧结温度下可制备得到结晶度高、晶粒生长均匀、相对密度ρr为93.5%的LiMgPO4陶瓷。通过采用Cu2+和V5+分别对LiMgPO4的Mg位与P位进行取代,结果表明,当Cu2+的取代量x=0.04mol时,在900oC烧结温度下陶瓷获得最优性能:ρr = 95.49%,εr = 7.06,tanδ = 2.34×10-3;V5+的取代量x=0.02mol时,于950oC烧结温度下陶瓷获得最优性能:ρr = 96.37%,εr = 6.82,tanδ = 1.58×10-3。实验结果表明,随着烧结温度的升高,P位取代较Mg位取代陶瓷具有更为稳定的结构。 采用Rietveld方法对LiMgPO4和LiMg(P0.98V0.02)O4的结构进行了精修,获得了本实验条件下两种物相结构的原子占位和晶体结构参数,在此基础上进行了两种化合物的第一性原理计算。结构精修结果进一步验证了V对P的取代能够提高陶瓷结构稳定性。计算结果表明,V对P的取代增大了晶胞参数,降低了禁带宽度,提高了弹性模量,这有利于提高陶瓷的结构稳定性,且使得陶瓷介电常数减小,谐振频率温度系数更趋近于零。 (3)将添加剂Ba3(VO4)2与离子取代性能最好的LiMg(P0.98V0.02)O4进行复合,制备得到(1-x)LiMg(P0.98V0.02)O4-xBa3(VO4)2复相陶瓷。结果表明,Ba3(VO4)2的加入显著降低了陶瓷的烧结温度并提升了陶瓷的致密度;各组分晶粒生长相对均匀,随着Ba3(VO4)2加入量的增大,复相陶瓷晶粒尺寸逐渐减小,介电常数εr逐渐增大,Q×f值逐渐减小,τf值不断向正值趋近。当Ba3(VO4)2添加量x=0.5时,复相陶瓷在850oC保温2h条件下获得近零的τf值,微波介电性能达到最佳:εr = 9.26,Q×f = 25412 GHz,τf =-1.53 ppm/°C。 (4)通过对冷烧结工艺制备LiMgPO4(简写为LMP)研究发现,在一定范围内,单轴压力和烧结温度的升高均有助于陶瓷的致密化;合适的保温时间能够促进颗粒完全生长,保温时间过长反而会阻碍陶瓷的致密化进程。在单轴压力600MPa、温度200oC以及保温时间30min的条件下,冷烧结LMP综合性能达到最优:ρr = 93.1%,εr = 5.12,tanδ = 6.87×10-3。为进一步优化LMP的介电性能,以聚四氟乙烯(PTFE)为冷烧结工艺的中间溶剂和陶瓷改性剂,制备得到(1-x)LMP-xPTFE无机—有机复相陶瓷,研究发现,在单轴压力600MPa、温度200oC、保温时间30min的条件下,随着PTFE质量分数的增加,陶瓷的Q×f值逐渐增大,当x=0.4时,(1-x)LMP-xPTFE的微波介电性能达到最佳,为εr = 2.80,Q×f = 9711 GHz,τf =-39.84 ppm/°C。 |
外文摘要: |
The rapid development of new microwave communication technology and millimeter-wave components has posed higher requirements on the performance of low dielectric microwave ceramic materials. LiMgPO4 ceramic material has a low dielectric constant εr and a high quality factor Q in the microwave frequency band, making it an excellent candidate material for the fabrication of microwave devices. However, its resonant frequency temperature coefficient τf is a large negative value, which affects the temperature stability of the device operation. Moreover, its high sintering temperature also limits its practical applications. Therefore, adjusting the τf value of the ceramic material and developing new processes to achieve low-temperature preparation of LiMgPO4 ceramics are of great significance and application value for achieving energy conservation and expanding low-temperature sintering processes of microwave dielectric ceramics. This article investigates the influence of different raw material activities on the preparation of LiMgPO4 ceramics. Based on this, Cu2+ and V5+ were used to replace and dope the Mg and P sites of LiMgPO4, respectively, to determine the optimal substitution components. By compounding Ba3(VO4)2 with the optimal ion substitution component, the resonance frequency temperature coefficient was adjusted to near zero, while the sintering temperature of the ceramic was reduced. The cold sintering process was used to prepare LiMgPO4 ceramics, and the effects of different uniaxial pressures, sintering temperatures, and insulation times on the structure and properties of the cold-sintered LiMgPO4 ceramics were systematically studied to determine the optimal cold sintering process parameters. Finally, the optimal process parameters were used to composite sinter polytetrafluoroethylene (PTFE) with LiMgPO4 ceramics through cold sintering, further optimizing the structure and properties of the ceramics. A study was conducted to investigate the effects of different raw materials on the properties of LiMgPO4 ceramics. It was found that the use of magnesium carbonate as a raw material can effectively reduce the sintering temperature of the ceramics. LiMgPO4 ceramics with high crystallinity, uniform grain growth, and relative density ρr of 93.5% could be prepared at a sintering temperature of 950oC. By substituting Cu2+ and V5+ for Mg and P positions in LiMgPO4, respectively, it was found that the ceramics exhibited optimal performance at different sintering temperatures and substitution levels. Specifically, when the substitution level of Cu2+ was x=0.04 mol, the ceramics exhibited the best performance at a sintering temperature of 900oC, with ρr = 95.49%, εr = 7.06, and tanδ = 2.34×10-3. When the substitution level of V5+ was x=0.02 mol, the ceramics exhibited the best performance at a sintering temperature of 950oC, with ρr = 96.37%, εr = 6.82, and tanδ = 1.58×10-3. The XRD results of LiMgPO4 and LiMg(P0.98V0.02)O4 were structurally refined to obtain the atomic occupancy and crystal structure parameters of the two phases under the experimental conditions. Based on this, first-principles calculations were performed for both compounds. The results show that the substitution of V for P increases the lattice parameter, reduces the bandgap width, and increases the elastic modulus, which is beneficial for improving the structural stability and toughness of the ceramic. Additionally, it leads to a decrease in the dielectric constant of the ceramic and a resonance frequency temperature coefficient that approaches zero. The (1-x)LiMg(P0.98V0.02)O4-xBa3(VO4)2 composite ceramics were prepared by co-sintering LiMg(P0.98V0.02)O4 and Ba3(VO4)2 additives. The results show that the addition of Ba3(VO4)2 significantly reduces the sintering temperature and increases the density of the ceramics. The grain growth of each component is relatively uniform, and as the content of Ba3(VO4)2 increases, the size of the grains in the composite ceramics gradually decreases, while the dielectric constant (εr) gradually increases, and the Q×f value gradually decreases, and the τf value tends towards a positive value. When the amount of Ba3(VO4)2 added is x=0.5, the composite ceramic obtained a near zero τf value under the condition of 850°C for 2 hours. The microwave dielectric properties reached their optimal values: εr=9.26, Q×f=25412 GHz, and τf=-1.53 ppm/°C. The cold sintering process of LiMgPO4 (LMP) was studied, and it was found that within a certain range, increasing uniaxial pressure and sintering temperature both contribute to the densification of ceramics. Suitable holding time can promote complete particle growth, while overly long holding time can hinder the densification process. Under the conditions of 600MPa uniaxial pressure, 200°C sintering temperature, and 30min holding time, the comprehensive performance of LMP obtained by cold sintering reached its optimum: relative density ρr = 93.1%, dielectric constant εr = 5.12, and dielectric loss tangent tanδ = 6.87×10-3. To further optimize the dielectric performance of LMP, a (1-x)LMP-xPTFE organic-inorganic composite ceramic was prepared with polytetrafluoroethylene (PTFE) as a cold sintering intermediate solvent and ceramic modifier. It was found that under the conditions of 600 MPa uniaxial pressure, 200°C sintering temperature, and 30 min holding time, with the increase of PTFE mass fraction, the Q×f value of the ceramic gradually increased. When x=0.4, the microwave dielectric performance of (1-x)LMP-xPTFE reached its best, with εr = 2.80, Q×f = 9711 GHz, and τf =-39.84 ppm/°C. |
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中图分类号: | TQ174 |
开放日期: | 2027-06-20 |